FRAME

• Robust construction in stainless steel equipped with safety hood and sliding glass on the front and rear side to allow an easy access to all the machine units
• The frame includes two exhaust stacks (diameter 150 mm) with adjustable dumper
• The bottom panels are completely made in stainless steel and they are easily removed for cleaning.

FLUX UNIT

Standard Features

• High density polyethylene (HDPE) tank suitable for water soluble or rosin based fluxes
• The unit is adjustable in height
• Tank capacity : 8 liters
• Maximum foam height : 12 mm or more, depending on flux
• Adjustable air knife with independent needle valve for regulation
• Air feeding circuit with safety solenoid valve, pressure controller with sintered filter, flow meter and manual valve for regulation
• Tank and air knife height adjustment by two handles
• Flux and air knife systems are independent from conveyor to simplify maintenance

PREHEATER UNIT - Composed by 2 independent sections :

Section 1

• IR panel, 4,5 KW· Heating tunnel
• Emitter with ceramic-glass surface at high efficiency
• Emitter wavelength : 4.5 um (emission occurs only in perpendicular direction to the PCB)
• Temperature sensor : J-type thermocouple fixed in contact with the lower side of the emitter
• Warm-up time : 15 Min.

Section 2

• Same as Section 1 and mounted on the same frame

CONVEYOR UNIT

Standard features

• Aluminum extruded hard anodized rails, 2470 mm long. Each rail is mounted on two sliding supports to compensate for any thermal expansion.
• Two noiseless chains running smoothly in appropriate guides. Each chain has a special tensioning device to compensate the thermal expansion of the chain and relevant rail
• DC motor, 120W/2000 rpm equipped with incremental encoder for a perfect closed loop control of the speed connected to a proper controller equipped with short circuit and overload protection
• Adjustable speed from 0 to 300 cm/min.
• Adjustable angle form 3 to 7 with step of 30' by hole-pin system
• Conveyor elevation and lowering adjustment by pneumatic servo control with safety lock
• Conveyor assembly can be lifted up by a single rod double-acting cylinder with decelerator for solder pot maintenance and cleaning
• Maximum component height : 100 mm

Conveyors type available

• F = fingers conveyor
• Rails are perfectly parallel to each other as all supports are moved by endless screws connected to a single shaft
• Titanium fingers at 38 mm pitch (distance between centers)
• Adjustable width form 35 mm (1" 3/8) to 406 mm (16")
  

SOLDERING UNIT

Standard features

• Stainless steel bath - Alloy capacity : 310 kg - Sensor : J-type thermocouple
• Cartridge heaters assembled inside the walls of bath, but not in contact with the alloy Diameter : 5,6 KW
• High temperature bath protection (operating threshold 280C)
• Wide mono directional wave with independent nozzle, pressure chamber and motor pump Wove DC motor 120W/2000rpm equipped with incremental encoder for a perfect control of the speed in closed loop, connected with a proper controller with overload and short-circuit protection.
  Adjustable height: 0 to 12mm
• Low temperature pump protection
• Maintenance facility without adjustment during reassembling
• Warm-up time: approx. 150min.

CONTROL UNIT

• Microprocessor based control with backup battery to keep data
• Industrial PC
  • CPU: 80286
  • Hard disk driver: 20MB
  • RAM size: 1MB
  • Video adapter: VGA
    
  • Ports:
  • 1RS 232-C dedicated to a bar code reader
  • 1RS 232-C for transmission/receiving data
  • 1 parallel port for external printer Centronics
    
  • 10" color monitor
  • Flat keyboard
  • Help on cursor
  • Two level passwords
  • Alarms setting
  • Data/time setting
  • Print of process data
  • Main adjustable parameters
  • Storing processes for rapid setup
  • Automatic turn-on with daily/weekly programming
    
  • Full color, user friendly software to manage processes and machine status
    - Temperature (solder, preheater units)
    - Speed (conveyor, main wave, SMT wave)
    - Flux density
    
• Main on/off parameters Light, air knife, flux pump, aux, pyrometer mode
• Automatic device with depression sensor to survey and signal any functioning irregularity of the exhaust fan, and stop to machine if the irregularity persists
• Smart control circuit that once the machine is in steady condition, automatically switches the power of the solder pot and one preheater section observing a certain priority. The total power required drop down to 10,5 KVA
• ON/OFF switch with magneto-thermal protection
• 2 emergency stop switches\
• Alarm beacon

STANDARD ACCESSORIES

• n. 1 Instruction manual
• n. 1 liter of SP 1000 oil
• n. 1 solder pot cleaning tool
• n. 1 tool for the solder nozzle pull-out
• n. 1 carrier IM88 (only for Lynx FC)
• n. 1 sample of GR 320 high temperature grease
  

Utilities required

• Compressed air supply: 600kPa medium consumption 600 NI/minute
• Electrical power supply: 480V, 60Hz 3phase+N+GND, 10,5 KVA
  

MISCELLANEOUS

Color - Paint used:

• dark grey RAL 1013 for panels
• light beige RAL 7022 for frame